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my DR-650cc, year 1994, Day 5:




removable electricity components scattered on the table
inserting the second plastic tensioner
Eli attaches the camshaft to its cogwheel
the engine on the "doctors" table
cranckshaft is allined on the "T" for valve clearance
Eli, the guy I paid for trableshooting engine problem in action...at that moment the crane was not in use
went to a guy that manufactures engine gaskets by mold ordering to make this off white gasket I took two in case one will be torn and that what happened
timing chain fell into the motor, here I use a "mechanic arm" to fetch it back
once again the cilinder is out, this time Eli encountered a small erosion and commanded me to take it to do professional honing
adjusting the new heat upper gasket after head refurbished came back from the factory
even if you use such help once every few years -it makes it worthwhile
lets put some oil on the crankshaft (the main axle) before assembling the cilinder
took me some time to learn the proper way to insert the tensioner
another reasion you need experiance is assembling the timing cogwheel on the chain properly
getting ready to assemble the cleaned and filed motor head, maby this will fix the problem... - (I was wrong)
first you should twist the tensioner 90 degrees than insert it into socket
the secret is to first conduct chain to prongs connection before doing adjustments
Eli, the mechanic guy always works with rubber gloves, to some extent- it is a good practice
when its maximum sunk, twist it back 90 degrees counter clockwise
camshaft alignment should be horizontal
after breaking the clutch torque limiter, we try to append a new circlip, if this breaks while starting the engine- the whole case will break with it means motor totallose.
trying to find a replacement circlip in the spare box
and there you are, you may encounter problems inserting this doing it in any other way
before closing motor head cover- everything looks nice and dandy
trying to find a replacement circlip for the crooked old one but to no avail
less crucial but still.. another use of the mechanic hand to lift the chain tensioner that slipped 4-5 cm beneath engine head
now I can bury it in my garden and order another one from ebay.com

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