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my DR-650cc, year 1994, Day 3:




time to take the valves out and file them and the head with carborundum paste
each valve has 2 kings of not symetrical spring therefore the assembly sould be correct
taking the valves out you need to press them inside with this special tool and take the colt holders out
the new oil retainers sitting on the valves
this is the big aluminum nut the I had to open so I bought massive air hummer, here I drilled a small reccess to punch it manualy with sand hummer
assembling the valves and spring back into place
abundance of tools and just a little mechanical practice
replacing the valves oil holders with the ones I got with the package
replacing exhost metal gasket packed altogether with the kit
the camshaft with the small pin (right below the niche on the left side of the axle)
measuring the valves stem to see if it fits the correct service limit diameter, it was
before/after valve clearance to conduct the next engine start
taking measurments of the piston spring length in rest to see it fits the correct service limit
putting the cogwheels gave me a headache so I printed a "before picture" to help me assemble the parts for next fault start test...
the second culprit was the carburator, thats why I ordered from procycle.com a new sophisticated one
smearing carborundum paste (box at the right) on the valves and head bores and twisting them one on each other to make a clean pressure resistant match
the stator before I use the new gasket (wrapped in nylon on the upper left side of the picture)
before closing the head you need to apply hot silicone paste- but sure not as much as shown here- this amount might couse a oil passage being clogged
before assembling the clutch starter you can see the big cogwheel (which I replaced later on) which became fault after (or maby during) the three plus years it stayed in the garden.
the half decompression was left outside on purpose but stucked just a little so that no oil will spatter

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